Direct OEM & Wholesale Axle Manufacturer

Upgraded ATV & UTV CV Axles Manufacturer

Heavy-duty 4340 chromoly steel CV axles, 4mm oversized shaft options, dual-hardness heat-treated joints, and TPE / TPEE boot options engineered for Polaris RZR Pro XP, XP 1000, Turbo S and Ranger applications. Custom lengths can be developed from customer requirements, OE references, drawings, or sample axles.

4340 Aircraft Chromoly Shafts
+4mm Oversized Shaft Diameter Options
Core 30-34HRC / Surface 46-50HRC Dual Heat Treatment
High-Articulation CV Joint & TPE / TPEE Boot Options
Polaris RZR Pro XP Front Axle Showcase
4340 Chromoly Steel & Core/Surface Dual Heat Treatment
4340
Chromoly Heavy-Duty Steel
+4mm
Oversized Shaft Diameter
CV
Rzeppa & Tripod Joint Structures
100%
Full Inspection Before Packing

Upgraded Heavy-Duty UTV & ATV Axles

Browse our upgraded CV axle lineup engineered for high-performance UTV platforms. Custom lengths, extended lift kit fitments (+6″, +8″), and OEM packaging requirements can be discussed for wholesale distributor projects.

+4mm Oversized Polaris RZR Pro XP Front Axle

Polaris RZR Pro XP Front Axle

Position: Front | Fitment: Polaris RZR Pro XP (All Years)

Material: 4340 Chromoly Steel. Core Hardness: 30-34 HRC, Surface Hardness: 46-50 HRC. Features a 4mm increase in shaft diameter for maximum torsional strength.

+4mm Oversized Polaris RZR Pro XP Rear Axle

Polaris RZR Pro XP Rear Axle

Position: Rear | Fitment: Polaris RZR Pro XP (All Years)

Material: 4340 Chromoly Steel. Core Hardness: 30-34 HRC, Surface Hardness: 46-50 HRC. 4mm oversized shaft diameter engineered for extreme rear wheel traction load.

Heavy Duty Polaris RZR XP 1000 / XP 4 1000 Front Axle

Polaris RZR XP 1000 / XP 4 1000 Front Axle

Position: Front | Fitment: Polaris RZR XP 1000 & XP 4 1000

Material: 4340 Chromoly Steel. Core Hardness: 30-34 HRC, Surface Hardness: 46-50 HRC. Precision-machined CV joint cage and race for stable articulation.

Heavy Duty Polaris RZR XP 1000 / XP 4 1000 REAR Axle

Polaris RZR XP 1000 / XP 4 1000 Rear Axle

Position: Rear | Fitment: Polaris RZR XP 1000 & XP 4 1000

Material: 4340 Chromoly Steel. Core Hardness: 30-34 HRC, Surface Hardness: 46-50 HRC. TPE / TPEE boot and molybdenum grease options available based on application requirements.

+4mm Oversized Polaris RZR XP 1000 Front Axle

Polaris RZR XP 1000 Front Axle (Oversized)

Position: Front | Fitment: Polaris RZR XP 1000 (All Models)

Material: 4340 Chromoly Steel. Core Hardness: 30-34 HRC, Surface Hardness: 46-50 HRC. 4mm increase in shaft diameter engineered for heavy trail rock crawling.

+4mm Oversized Polaris RZR XP Turbo S Front and Rear Axle

Polaris RZR XP Turbo S Front & Rear Axle

Position: Front & Rear | Fitment: Polaris RZR XP Turbo S

Material: 4340 Chromoly Steel. Core Hardness: 30-34 HRC, Surface Hardness: 46-50 HRC. 4mm oversized shaft built for high-horsepower desert racing performance.

+6″ Lift Extended Polaris Ranger Front and Rear Axle

Polaris Ranger Front & Rear Axle (+6″ Extended)

Fitment: Ranger XP 1000 +6″, Ranger 800 +6″, Ranger 900 +6″, Crew 570/XP +6″

Material: 4340 Chromoly Steel. Extended length designed specifically for +6″ long-travel lift kit references. High-angle joint articulation can be specified based on application requirements.

+8″ Long Travel Polaris RZR XP 1000 and RZR 800 +8” Front Axle

Polaris RZR XP 1000 & RZR 800 (+8″ Front Axle)

Fitment: Polaris RZR XP 1000 All Models (2014+), RZR 800 +8″

Material: 4340 Chromoly Steel. Precision CNC Machined long travel shaft. Core 30-34HRC / Surface 46-50HRC. Engineered for wide-stance rock crawlers.

CV Axle Components & Material Hardness Standards

Every component inside a SYZ Machine upgraded CV axle is precision machined from premium alloy steel, featuring dual-zone heat treatment for maximum tensile strength and fatigue life.

CV Axle Internal Components Diagram

Dual Joint System: Rzeppa & Tripod

Outer Rzeppa Joint: Features a 6-ball precision cage design used for angular movement and hub bearing engagement.

Inboard Tripod Joint: A plunging joint consisting of needle rollers, trunnion spider, and housing connected to the differential to accommodate suspension movement.

✓ TPE / TPEE Thermoplastic Boot Options
✓ Molybdenum Grease Options Based on Application
✓ Stainless Steel Low-Profile Band Clamps
#Component NameMaterial Grade (US / ISO)Heat Treatment & Hardness Standard
1Bell Shape Housing40Cr (SAE 5140)HRC 58 – 62 Surface Induction Hardened
2Axle Center Shaft40CrNiMoA (SAE 4340 Aircraft Chromoly)Core: HRC 30-34 | Surface: HRC 46-50
3Inner Race20CrMnTi Alloy SteelCore: HRC 22-28 | Surface: HRC 58-62 Carburized
4Ball Cage20CrMnTi Alloy SteelCore: HRC 22-28 | Surface: HRC 58-62 Carburized
5Steel BallsGCr15 (AISI 52100 Chrome Bearing Steel)HRC 60 – 65 Precision Ground Class 10
6Tripod Joint (Inboard)20Cr (SAE 5120)HRC 58 – 62 Carburized & Quenched
7Ball Case20Cr (SAE 5120)HRC 58 – 62 Carburized & Quenched
8Needle RollersGCr15 (AISI 52100 Chrome Bearing Steel)HRC 60 – 64 High Radial Load Bearing
9Dustproof BootsTPE / TPEE Thermoplastic ElastomerExtreme Heat, Cold, Mud & Puncture Proof
10Boot Clamps304 Stainless SteelLow-Profile Crimped Banding

Customized Aftermarket CV Axles Made Easy

At SYZ Machine, we provide end-to-end engineering support. Start your custom CV axle order in just 3 simple steps!

01

Tell Us What You Need

Send us your technical specs, OEM part numbers, sample axles, or custom shaft lengths (+4″, +6″, +8″ lift kit specs).

02

Get Solution & Quote

Our engineering team will develop the optimal CV joint and 4340 shaft solution, providing a direct factory quote within 24 hours.

03

Support at All Times

From prototype sample testing to mass manufacturing, ocean container shipping, and after-sales support, we stand behind every axle.

Your Experienced & Reliable CV Axle Manufacturer

SYZ Machine is a leading CV axle and suspension component supplier in China, trusted by famous global aftermarket brands for quality, safety, and performance.

Famous Brands Supplier

We maintain long-term OEM manufacturing partnerships with leading global UTV and off-road aftermarket brands.

Low MOQ & Free Samples

Flexible trial order minimums with free stock samples available for physical dimension and material checking.

OEM / ODM Custom Engineering

Our engineering team supports custom axle development based on technical specs, OE references, drawings, or physical samples.

One-Stop Manufacturing

Complete control under one roof: hot forging, CNC turning, spline rolling, dual-heat treatment, sub-assembly, and packing.

100% Full Inspection

Every completed axle undergoes 100% full inspection before packing, with project-specific checks arranged according to customer requirements.

24/7 Fast Response

Dedicated B2B sales engineers in Shanghai provide technical consultation and detailed factory quotes within 24 hours.

Frequently Asked Questions

Everything you need to know about wholesale UTV CV axles, 4340 chromoly materials, and custom OEM manufacturing.

What makes SYZ Machine upgraded ATV/UTV axles stronger than OEM stock axles? +

SYZ Machine upgraded axles utilize 40CrNiMoA (4340 Aircraft Chromoly) steel center shafts, up to 4mm increase in shaft diameter, and dual-zone heat treatment (Core HRC 30-34 for flexibility, Surface HRC 46-50 for torsional fatigue strength). Furthermore, CV joint housings are forged from 40Cr steel and induction hardened to HRC 58-62.

Do you supply extended length CV axles for long-travel lift kits (+4″, +6″, +8″)? +

Yes. We support custom extended CV axles for Polaris Ranger (+6″) and RZR XP 1000 / 800 (+8″) long-travel suspension lift kit references. Joint structure and shaft length can be developed according to the target application and sample requirements.

What type of CV boots and grease are used for extreme mud and desert heat? +

We can specify TPE or TPEE thermoplastic boot options and molybdenum grease according to the application environment, target durability, and customer requirements.

What is the minimum order quantity (MOQ) and sample lead time? +

We support low MOQ trial orders starting from 20 to 50 sets per model. Stock samples are available for immediate shipping. Custom OEM production lead times typically range from 3 to 4 weeks depending on order quantity.

Can you manufacture axles according to OEM part numbers or physical samples? +

Yes. You can provide OE part numbers, technical drawings, or physical sample axles for reverse engineering, dimensional confirmation, and custom production discussion.

Request an Upgraded CV Axle Factory Quote

Connect directly with our engineering and B2B sales team in Shanghai. We promise to respond within 24 business hours with pricing and production timelines.